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Nordmann Tool Monitoring
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Where tool monitoring happens (examples)
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References (examples)
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Car manufacturers place their trust in Nordmann.The following car manufacturers
have included Nordmann in their "Process Monitoring" Functional Specifications
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System configuration of the SEM-Modul/SEM-Profibus
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Benefits of in-process tool monitoring and post-process tool monitoring
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Concept Tool Monitor SEM-Modul/SEM-Profibus
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Functions of the Tool Monitor for turning, drilling and milling
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Functions of the Tool Monitor for turning, drilling and milling
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Sliding Envelope Adjustment
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Scopes of Application of the Sliding Envelope
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Monitoring jump-like changes and waviness
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Trend display of the mean height (tool wear)
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Simple operation of the SEM-Modul with pull-down menus
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Manual adjustment of the envelope curves by a touchpen
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Automatic error detection and correction of limit values
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Tool Monitoring Requirements
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Operator-friendliness and sensitivity
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Possible sensor positions for tool monitoring in CNC lathes
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Possible sensor positions for tool monitoring in machining centers
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Possible sensor positions for tool monitoring in transfer lines and rotary transfer machines
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Possible sensor positions for tool monitoring in multi-spindle automatic lathes
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Tool monitoring system SEM-Profibus connected with the Profibus in sinumeric controls 840D(sl)
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Tool monitoring system SEM-Profibus-Micro connected with the Profibus in sinumeric controls 840D(sl)
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Comparison of open-loop and closed-loop tool monitoring
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Gegenüberstellung digitale Antriebsdaten / Wirkleistungs- und Strommessung (GERMAN)
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Tool Monitor SEM-Profibus integrated in Bosch-Rexroth MTX control on Mikron-Multistep
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Versions of SEM-Modul, SEM-Profibus, SEM-Profibus-Micro for tool monitoring with few or no sensors
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A selection of acoustic emission and force sensors
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3 phase effective power unit (WLM-3)
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Sensitivity of effective power while drilling
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Tool monitoring on an EMAG lathe
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Sensor selection for different kind of machine tools
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Evaluation of the dynamic of the effective power to detect milling head tooth breakage
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Tool monitoring on a Liebherr gear hobbing machine
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Acoustic emission measurement with SEH
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Chip removal signal measurement with an acoustic emission hydrophone on the drille
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Measured value of the acoustic emission hydrophone during breakage of a 0.2mm piece of a conic nozzle drill
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Development of acoustic emission until drill breaks
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Acoustic emission measurement (sensor SEH) directly on the tool with a jet of cooling lubricant as acoustic wave conductor in various machines
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Acoustic emission recording with spring steel as acoustic emission conductor (patented process)
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Measured value of the acoustic emission hydrophone during breakage of a 3mm drill in a 6-spindle drill head
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Monitoring drills and milling tools by acoustic emission microphone LSM
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Detection of breakage on toothing hammer
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Acoustic emission measurement on tool with SEA sensor
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Wireless acoustic emission value transmission (SEA-Wireless)
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Force measurement on rocker arms in automatic multi-spindle lathes
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Force measuring on the feed rod in multi-spindle automatic lathes
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Advantages of the BDA-Kralle strain gauge
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Feed force measurement in multi-spindle drill heads
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Piezoelectric 3D force measurement
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Two measurements to detect breakage during hard turning with force measurement.
Breakage of two CBN plates with the resulting jump in diameter on the work piece
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Tooth breakage control for hard-skiving
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Breakage control for honing on Hurth
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Monitoring and control of gear hobbing and gear grinding
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Monitoring for centering, stock to be removed and wear
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Drill breakage control with the ultrasound distance sensor US-D
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Tool length control BDA-Feder
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Tool Length Sensor for Micro Drills
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Checking for Breakage, Chipping, Runout, and Cutting Material
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Hydro distance sensor HDS: Example for use in drill breakage control
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Measured values when testing the tool length with the hydro distance Sensor HDS
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Hydro-Distance sensor HDS: Application in post-process tool control in CNC lathes
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Tool length control with the Hydro-Distance sensor HDS
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Laser distance sensor LDS-2. Example for use in drill breakage control
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Laser distance sensor LDS-2
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Drill breakage control with a barrier jet of cooling lubricant
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Tool length control with the jet of cooling lubricant as barrier
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Jet barriers with measurement of impact noise at the sensor
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Jet barriers with measurement of impact noise at the tool (or workpiece)
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Using the Impact Noise of the Internal Cooling for Drill Breakage Detection
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Dynamic pressure sensor SDS as jet barrier for cooling lubricant or compressed air
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Jet barrier with compressed air
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Drill bit breakage check with EMS electromagnetic sensor
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Spark-Sensor SPS zur Messung des Funkenflugs bei Werkzeugbruch (GERMAN)
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Check for debris (swarf) at the hollow shaft cone
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Principle of acoustic work piece dimension control
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Workpiece measurement check (patented procedure) using the example of a thread check
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Acoustic work piece dimension control
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Work piece dimension control with the acoustic friction sensor RST
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Contact elements for micrometer accuracy position finding of rotating tools relative to work piece fixing position
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Work piece length control in multi-spindle automatic lathe using BDA-Pilz
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Work piece length control in the multi-spindle lathe using the WLT length sensor
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Work piece length control on two work pieces from both sides in rotary transfer machines
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Closed process diagram for grinding and dressing
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Possible sensor positions for monitoring grinding machines
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Examples for control and monitoring functions during grinding
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Different contactless sensors for measuring acoustic emissions at dressing
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Acoustic emission picked up from the dressing ring with a jet of cooling lubricant to compensate the temperature expansion
(CBN grinding rod diameter: 4mm)
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Acoustic emission sensor RSA-Ring on the work piece spindle for process controlling the grinding of injection nozzles
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Measuring curves of the sensor RSA-Ring at dressing and grinding injection nozzles on UVA grinding machines
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Rotating acoustic emission sensor RSA-2 for the rotor of the (Kaiser spindle)
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Measuring curves of the sensor RSA-2 in the rotating dressing roll spindle for dressing the seat contour (injection nozzle grinding)
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In-process control of mandrel lateral eccentricity and oscillations when internally grinding using the example of valve grinding (seat and bore)
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In-process control of mandrel lateral eccentricity and oscillations when grinding internal diameter using the example of valve grinding (seat and bore)
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In-process control of mandrel eccentricity and oscillations when grinding internal diameter using the example of valve grinding (seat and bore)
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Tool Monitor SEM-B2
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Condition Monitoring
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Special features of the Nordmann sensor portfolio
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Special features of the Nordmann Tool Monitors
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Why do most new users decide on Nordmann tool monitoring?
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Savings from the use of Nordmann Tool Monitors (PAGE1)
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Savings from the use of Nordmann Tool Monitors (PAGE2)
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Costs/savings by the use of a tool monitoring system
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Thank you for your attention!
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